Industrial Laminates are manufactured by laying thin Sheets of resin impregnated materials upon each other and curing the assembly between steel plates in a hydraulic press under high press under high pressure and temperature.
The industrial laminates supplied by us, are technical products and are designed for technical applications. They are produced in dozens of commercial grades and with various additives to meet diverse mechanical, electrical and thermal requirements.
The electrical, electronic, telecommunication & aerospace industry use our Paper Phenolic and glass melamine laminates to fabricate punched or machined insulating components in various shapes and sizes for almost any insulating application.
Moreover, our Fabric Phenolic grades combine the toughness of metal with the ease of fabrication of wood for mechanical parts in almost every process industry. They are extensively used in the textile industry for making Silent Gears, Shuttles etc.
Paper Phenolic Sheets as per IS (IS2036-1995) / BS (BS 2572)
GRADE |
(P1) – IP - 5001 |
COLOUR |
Sheets are supplied in Blackish Violet / Blackish Brown colour, but can be also supplied in Black Color against specific enquires. |
THICKNESS |
0.4 mm - 50.0 mm. |
DESCRIPTION |
These are Paper Based Laminates confirming to specification, as per IS:2036, GRADE P1, and have excellent Mechanical Properties and can withstand low tension Electrical applications under non humid atmosphere. |
SIZE |
2440mm X 1220mm or 1220mm X 1220mm or 1220mm X 610mm. (Customized sheet sizes available on request). |
TOLERANCES |
Sheets are supplied as per tolerance specified in IS:2036. Material can be supplied with still closer tolerance depending on customer’s requirement. |
SPECIFICATIONS MET: |
BS:2572:GRADE P1 /EN 60893-3-4-PFCP201 |
|
DIN 7735 GRADE HP 2061. |
|
NEMA:L1 I 1989 GRADE X |
GRADE |
(P2) – IP - 5002 |
COLOUR |
Sheets are supplied in Blackish Red colour, but can be also supplied in Black Color against specific enquires. |
THICKNESS |
0.8 mm - 50.0 mm |
DESCRIPTION |
These are paper Based Laminates confirming to specification as per IS:2036, GRADE P2. These Laminates are having good Mechanical Properties and better Electrical Properties, than P1 and are especially suitable for Power Electrical Industry for High voltage applications at power frequencies. High electric strength under oil. Good electric strength in air under normal humidity. |
SIZE |
2440mm X 1220mm or 1220mm X 1220mm or 1220mm X 610mm. (Customized sheet sizes available on request). |
TOLERANCES |
Sheets are supplied as per tolerance specified in IS:2036. Material can be supplied with still closer tolerance as per customers requirement. |
SPECIFICATIONS MET: |
BS:2572:GRADE P2/1 /EN 60893-3-4-PF CP203 |
|
NEMA:L1-I-1989 GRADE XX |
|
DIN:7735 GRADE HP 2061.5 |
GRADE |
(P3) – IP - 5003 |
COLOUR |
Sheets are supplied in Natural Translucent and Opaque colour. (Brown/Yellow) |
THICKNESS |
0.4 mm - 50.0 mm. |
DESCRIPTION |
These are Paper Based Laminates confirming to specification, as per IS:2036, GRADE P3. These Laminates have good electrical and adequate mechanical Properties with very low water absorption which makes them suitable for high voltage electrical application even under tropical conditions. These can be supplied with additional layers of Melamine overlay surface at both the sides for improved tracking index. |
SIZE |
2440mm X 1220mm or 1220mm X 1220mm or 1220mm X 610mm. (Customized sheet sizes available on request). |
TOLERANCES |
Sheets are supplied as per tolerance specified in IS:2036. Material can be supplied with still closer tolerance as per customers requirement. |
SPECIFICATIONS MET: |
BS:2572:GRADE P3/1 EN 60893-3-4-PF CP206 |
|
DIN:7735 GRADE HP 2061.6 |
|
NEMA:L1 I 1989 GRADE XXX. |
GRADE |
(P4) – IP - 5004 |
COLOUR |
Sheets are supplied in Natural Brown Color. |
THICKNESS |
0.4 mm – 50.0 mm. |
DESCRIPTION |
These are paper Based Laminates confirming to specification, as per IS:2036, GRADE P4, having excellent electrical properties even under humid conditions. This material has got very low water absorption and is suitable for high frequency applications. |
SIZE |
2440mm X 1220mm or 1220mm X 1220mm or 1220mm X 610mm. (Customized sheet sizes available on request). |
TOLERANCES |
Sheets are supplied as per tolerance specified in IS:2036. Material can be supplied with still closer tolerance as per customer’s requirement. |
SPECIFICATIONS MET: |
IS2036-P4 BS:2572:GRADE P4 EN 60893-3-4-PF CP204 |
|
DIN:7735 GRADE HP 2062.8 |
|
NEMA:L1 I 1989 GRADE XXXP. |
Cotton Phenolic Sheets (Fabric Sheets) as per IS (IS 2036-1995 ) / BS (BS 2572)
GRADE |
(F1) – IF - 2001 |
COLOUR |
Sheets are supplied in Off White Color |
THICKNESS |
0.4 mm – 50.0 mm. |
DESCRIPTION |
F1 Grade material is manufactured from fine weave scoured Cotton fabric. This has got good electrical and mechanical Properties and can be machined to a fine finish. This is suitable For small components such as instrument gears as well as intricate Machined items. |
SIZE |
2440mm X 1220mm or 1220mm X 1220mm or 1220mm X 610mm. (Customized sheet sizes available on request). |
TOLERANCES |
Sheets are supplied as per tolerance specified in IS:2036. Material can be supplied with still closer tolerance as per customers requirement. |
SPECIFICATIONS MET: |
BS:2572:GRADE F1/EN - 60893-3-4-PFCC203 |
GRADE |
(F2) – IF - 2002 |
COLOUR |
Sheets are supplied in Brown colour |
THICKNESS |
0.4 MM - 150.0 MM. |
DESCRIPTION |
LPF - 2 Grade material is manufactured from medium weaved, cotton Fabric. The material of this grade has a superior machining and punching properties and better resistance of chemicals. Recommended for small parts. |
SIZE |
2440mm X 1220mm or 1220mm X 1220mm or 1220mm X 610mm. (Customized sheet sizes available on request). |
TOLERANCES |
Sheets are supplied as per tolerance specified in IS:2036. Material can be supplied with still closer tolerance as per customers requirement. |
SPECIFICATIONS MET: |
BS:2572:GRADE F2/EN - 60893-3-4-PF CC203 |
|
DIN7735-GRADE HGW 2083 |
GRADE |
(F3) – IF - 2003 |
COLOUR |
Sheets are supplied in Blackish Red colour. |
THICKNESS |
0.8 mm - 75.0 mm. |
DESCRIPTION |
F3 Grade material is manufactured from coarse weaved, Grey Cotton Fabric. The material of this grade is strong and tough with good machining properties. It is suitable for heavy duty gears and other applications requiring high impact strength. |
SIZE |
2440mm X 1220mm or 1220mm X 1220mm or 1220mm X 610mm. (Customized sheet sizes available on request). |
TOLERANCES |
Sheets are supplied as per tolerance specified in IS:2036. Material can be supplied with still closer tolerance as per customers requirement. |
SPECIFICATIONS MET: |
BS:2572::1955::GRADE F3 /EN-60893-3-4-PF CC201 |
|
DIN:7735-GRADE HGW: 2082 |
GRADE |
(F4) – IF - 2004 |
COLOUR |
Sheets are supplied in Light Brown Colour |
THICKNESS |
0.8 mm - 75.0 MM. |
DESCRIPTION |
F4 Grade material is manufactured from medium weaved, Fabric with very good die Electrical Properties and medium Mechanical Strength. Some of the application of the material is Armature Wedges, Generator Slot Wedge insulation and busbar supports etc., |
SIZE |
2440mm X 1220mm or 1220mm X 1220mm or 1220mm X 610mm. (Customized sheet sizes available on request). |
TOLERANCES |
Sheets are supplied as per tolerance specified in IS:2036. Material can be supplied with still closer tolerance as per customers requirement. |
SPECIFICATIONS MET: |
BS:2572:GRADE F4 /EN-60893-3-4-PF CC204 |
|
DIN:7735 GRADE HGW 2082.5 |
SMC Sheets
These sheets have excellent Dielectrical properties and can be easily machined into various electrical application such as Bus bar Support / Partition Plates / Terminal / Boards.
GRADE |
SMC – (LI – UII) |
COLOR |
Standard Off-White-Other colours can be offered as per Customer's requirement against large quantities. |
THICKNESS |
1.0 mm – 50 mm |
DESCRIPTION |
These are hot pressed Moulded Polyester base SMC Sheets and have excellent Di-electrical properties. Sheets can be easily machinable and therefore can be Fabricated into various Electrical /Electronic applications such as BUS BAR SUPPORTS PARTITION PLATES, TERMINAL BOARDS. |
SIZE |
Standard Sheet size is 1 Mtr x 1 Mtr and in thickness in 1.0mm to 15mm. |
TEST-METHOD:- |
For Mechanical BS: 2782-PART3 |
|
For Electrical BS: 2782-PART2 /DIN-53482 |
Rods & Tubes (Paper Base / Fabric Base)
Used for Electrical Insulation purpose & can be provided in various ID's /OD's and length (upto 1000 mm) as per customer’s requirement.
Fibre Glass Epoxy Sheets
We can provide fibre glass epoxy sheets that are highly effective and reliable in usage. There are two forms of epoxy sheet:
- Epoxy glass cloth laminated sheets as per NEMA FR-4 Grade
- Epoxy glass cloth laminated sheets as per IS:10192, EP-III Grade
These sheets posses extra of anti –fire properties besides the properties EP-III posseses. These sheets are made of electrical alkali-free glass cloth impregnated with epoxy resin by processing under pressure and heat. Our fibre glass epoxy sheets have high mechanical properties at medium humidity and good dielectric stability at high humidity. They are applied to the mechanical lines, electron lines and electrical appliance lines.